Working on the GT550 cafe build. Am cleaning the carbs & rejetting for expansion chambers + pod filters.
The carb uses series 192 needle jets + large round jets (Mikuni N100.604) + jet extenders. I think the extender part # is 13330-34010, which is NLA.
I have new needle jets & main jets.
The existing main jets + extenders are shown in the pic. They are stuck together. Any tips on separating them without ruining the extenders?
I bought a second set of carbs because one of the float bowls is bad. So fortunately only need to get 3 good extenders out of the 6 stuck-together ones I have. Hopefully that puts the odds in my favor.
BAS (Bike Acquisition Syndrome) - too many bikes but have room for more
Also you may find shock therapy would work. An impact driver might help. Although if it was me I would try clamping the jet in a vice while trying to loosen the extender using a spanner. Whilst holding the ring end on with your left hand, thump the other end of the spanner with your right palm. The sharp shock will help it free.
I had asked the same question on the Suzuki GS forum & got some good tips.
Was much easier than I expected. I applied Seafoam DeepCreep a few times over a week. Then used my heatgun to heat the extender wile holding the main get with visegrips. (This made the extender a bit hotter than the main jet.) Then it only took a moderate force using a wrench + visegrips to break it loose.
BAS (Bike Acquisition Syndrome) - too many bikes but have room for more