t500 bad crank oil seal, process? remove engine?

General discussion about Street two-stroke Suzuki motorcycles.

Moderators: oldjapanesebikes, H2RICK, diamondj, Suzsmokeyallan

Post Reply
User avatar
PippiFyrecracker
Around the block
Posts: 66
Joined: Mon Apr 06, 2015 6:17 pm
Country: Canada
Suzuki 2-Strokes: 1975 T500, 1983 SP250
Location: ottawa, ontario, canada

t500 bad crank oil seal, process? remove engine?

Post by PippiFyrecracker »

I've ordered all the parts I need and I'm wondering if I can check to see if its the left or the right oil seal that is leaking. Or if it even matters. Would I be able to access it by taking off side covers etc? Or is it enevitable that I remove the engine and split it horitozontally etc to access the crank? I'm trying to keep it simple as this is my first time repairing anything bottom end related.
lrutt
On the street
Posts: 46
Joined: Wed Aug 24, 2011 5:11 pm
Location: Deltona, Florida

Re: t500 bad crank oil seal, process? remove engine?

Post by lrutt »

How do you know if it's an outside or inside oil seal that is leaking?

Are you burning trans fluid or just running lean. Which cylinder is showing signs of problems? Which one is smoking?
2004 HD 1200C
2001 Duc M900
2001 Hon XR650L
1994 HD Heritage
1978 Hon CB750 w/ sidecar
1977 Guzzi 850 LeMans
1976 Hon CB750K
1965 Hon 305
1973 Nort 850
1971 Tri Trophy 650
1970 Hon CT 90
1970 Tri Tiger 650
1970 Suz T250
1973 Hon Z50
1971 Yam RT1
User avatar
PippiFyrecracker
Around the block
Posts: 66
Joined: Mon Apr 06, 2015 6:17 pm
Country: Canada
Suzuki 2-Strokes: 1975 T500, 1983 SP250
Location: ottawa, ontario, canada

Re: t500 bad crank oil seal, process? remove engine?

Post by PippiFyrecracker »

my friend and I successfully changed both oil seals, without a horizontal split in the engine. kept to the minimum work. we did the clutch side first since its usually the most common to go. Also the new ones were from the engine seal kit on ebay (somewhere in british columbia)
sidenotes.
we had to jam a piece of aluminum on the right-clutch side to stop the crank from turning while trying to get off some of the peices.
we used the rear axle as a puller on the alternator-left side.

I'll msg back after some riding and report back if this solved the issue or not.. fingers crossed!
Post Reply