My T500 project

Retro, Wild, Cafe, etc. The stuff only your imagination can come up with.

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Wingspan
On the main road
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Joined: Sun Aug 22, 2010 4:39 pm

Re: My T500 project

Post by Wingspan »

CJF wrote:Looking great. Looks like we are both spending a lot of time on electrics these days. I put the same acewell unit on my bike. How did you end up mounting it?
Thanks. I made a bracket to mount the Acewell from the stock gauge mounts on the upper triple (pic taken before I polished it):

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I finished up the wiring today and actually managed to fit everything back in the headlight:

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CJF
To the on ramp
Posts: 306
Joined: Mon Dec 15, 2008 8:57 pm

Re: My T500 project

Post by CJF »

Nice job on the mount. I used a similar setup, but used a thinner gauge aluminum (possibly a little too thin compared to yours...we'll see). How are you going to hook up the speedo sensor? Mine has a disk brake front, so i ended up using a magnetic bolt trigger on the disk and then made a stainless bracket bolted to the bottom of the fork where the stock front fender stay would be mounted. I epoxyed the sensor to the bracket.
Chris

'76 TR500 Style Cafe
'75 T500 - Cafe Build Underway
'78 Honda CB 750 Super Sport
Wingspan
On the main road
Posts: 136
Joined: Sun Aug 22, 2010 4:39 pm

Re: My T500 project

Post by Wingspan »

CJF wrote:Nice job on the mount. I used a similar setup, but used a thinner gauge aluminum (possibly a little too thin compared to yours...we'll see). How are you going to hook up the speedo sensor? Mine has a disk brake front, so i ended up using a magnetic bolt trigger on the disk and then made a stainless bracket bolted to the bottom of the fork where the stock front fender stay would be mounted. I epoxyed the sensor to the bracket.
My bracket is much stronger than it needs to be, but I had the stock on hand so I used it. I haven't decided how I'm mounting the speedo sensor. I' might run it to the swingarm and put the magnet bolt in the rear sprocket. I like this option because the wire will be less visible. I can also put the magnet in one of the holes in the front hub.
Wingspan
On the main road
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Joined: Sun Aug 22, 2010 4:39 pm

Re: My T500 project

Post by Wingspan »

I had my stock headers ceramic coated. It's not an exact match for chrome, but I think it looks ok and shouldn't discolor after the bikes been run like chrome would. It was also much cheaper than either buying new headers or having the originals refurbished. Only the "U" bend coming out of the heads are coated, the chambers are polished stainless steel.

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Threw some paint on it yesterday:

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Zunspec4
Expert racer
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Country: UK
Suzuki 2-Strokes: T500R, SV1000S, TS125, Seeley T500
Location: Trowbridge UK

Re: My T500 project

Post by Zunspec4 »

Hi wing,

That machine just looks so fresh and simple and with beautiful proportions. I await with baited breath seeing it with its painted parts fitted. One of the nicest T500 specials I have seen.

Cheers Zunspec
Wingspan
On the main road
Posts: 136
Joined: Sun Aug 22, 2010 4:39 pm

Re: My T500 project

Post by Wingspan »

Zunspec4 wrote:Hi wing,

That machine just looks so fresh and simple and with beautiful proportions. I await with baited breath seeing it with its painted parts fitted. One of the nicest T500 specials I have seen.

Cheers Zunspec

Wow. Thanks so much. :mrgreen:

I finished wiring up the lights. Now everything works but the horn and replacement for the dead stock part is on order. I decided to mount the rear indicators on the upper shock mounts. I hate having them at all, but at least they're fairly inconspicuous.

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Tail light:

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It finally stopped raining so I rolled her outside for a few pics. Still cloudy though, so the pics aren't the greatest:

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The tail is sagging a bit in these pics because it's just tacked on with the rear two bolts. I ran into a clearance issue when I mounted the tail. Nothing major, I just need shorter front bolts and change the order that I assemble a few pieces in. These things are like 3d jigsaw puzzles sometimes.

Still a lot to do, but I can see the finish line. :D
CJF
To the on ramp
Posts: 306
Joined: Mon Dec 15, 2008 8:57 pm

Re: My T500 project

Post by CJF »

Kick ass job on this bike! Did you get it running yet?
Chris

'76 TR500 Style Cafe
'75 T500 - Cafe Build Underway
'78 Honda CB 750 Super Sport
Wingspan
On the main road
Posts: 136
Joined: Sun Aug 22, 2010 4:39 pm

Re: My T500 project

Post by Wingspan »

CJF wrote:Kick ass job on this bike! Did you get it running yet?
My hope is to have it running within the week.
Wingspan
On the main road
Posts: 136
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Re: My T500 project

Post by Wingspan »

Today's checklist...

Service and bleed oil injection...check
Add Gas....check
KICK THIS PIG....CHECK

:D :D :D :D :D :D

VIDEO HERE:

http://youtu.be/9ShfKZ1Ylcw" onclick="window.open(this.href);return false;" onclick="window.open(this.href);return false;
two-stroke-brit
Novice racer
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Suzuki 2-Strokes: gt750
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Re: My T500 project

Post by two-stroke-brit »

sounds great!! :up:
have you thought about useing a hugger rear mud guard as it would keep alot of the road dirt from spoiling a supper clean cafe racer and would be quite neat and unobtrusive? .
cheers mark.
She will never be pretty but hoping she will be a fun ride.

1973 SUZUKI GT750K.=SOLD
yamaha speedtwinn 100 barn find =SOLD
1x 1973 kawasaki H1 (restored)
1x 1973 kawasaki H1 (basket case) =SOLD
1982 HONDA CB900F =SOLD
1982 YAMAHA RD350LC.
1985 RZ350N
Wingspan
On the main road
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Re: My T500 project

Post by Wingspan »

two-stroke-brit wrote:sounds great!! :up:
have you thought about useing a hugger rear mud guard as it would keep alot of the road dirt from spoiling a supper clean cafe racer and would be quite neat and unobtrusive? .
cheers mark.
I'm going to make a simple shield to close in the area behind the battery to keep fling from going forward into that area, but not an actual hugger per say. I've had huggers on three different bikes and never felt like they did all that much to keep the dirt down.
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Suzukidave
Moto GP
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Suzuki 2-Strokes: GT750 x2 97 -1200 Bandit 86 GSXR1100
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Re: My T500 project

Post by Suzukidave »

Please take a nice side shot and add it to the viewtopic.php?f=21&t=1874" onclick="window.open(this.href);return false; section . BTW .. your Cafe looks and sounds great :up:
the older i get the faster i was
Wingspan
On the main road
Posts: 136
Joined: Sun Aug 22, 2010 4:39 pm

Re: My T500 project

Post by Wingspan »

Suzukidave wrote:Please take a nice side shot and add it to the viewtopic.php?f=21&t=1874" onclick="window.open(this.href);return false;" onclick="window.open(this.href);return false; section . BTW .. your Cafe looks and sounds great :up:
Thanks. I'll add some pics to the other thread.
Wingspan
On the main road
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Re: My T500 project

Post by Wingspan »

steaveford wrote:I'm not big on the header wrap. It is do not work on some projects, but I think that it's just cheap and lazy way to cover a rusty pipe. If you can go with the new pipes, I would be interested in selling stock parts. MY T500 project is a very nice and intresting project. Really, i like this project.
I'm a bit confused, I've never had header wrap on this bike (or any other).

BTW, for those who have been following this thread my T500 won Best Cafe Racer at this year's Rocker's Reunion vintage bike show here in Indianapolis. :mrgreen:

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Suzukidave
Moto GP
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Suzuki 2-Strokes: GT750 x2 97 -1200 Bandit 86 GSXR1100
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Re: My T500 project

Post by Suzukidave »

Thats great .. your cafe does look fantastic :up:
the older i get the faster i was
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